Automatic cylinder plating line Crown Block
Gravure plate electroplating automatic production line is mainly used in the electroplating process of gravure cylinder production. the production line adopts PLC automatic control system, which is stable in operation and easy to operate. the electroplating process is fully automatic after clamping the cylinder and input the cylinder size on the plate loading platform, without manual intervention. Our company began to produce gravure electroplating automatic production line from 2004, after continuous improvement and optimization, the whole line has the electroplating tank structure reasonable, easy maintenance; control system flow planning in line with the actual requirements of gravure production process, high production efficiency; coating structure stability, power saving and other characteristics.
According to the function,it is divided into gravure copper plating production line and gravure chrome plating production line :
The gravure copper plating production line is used in the copper plating process after the gravure steel body machining is finished. The main components of the copper plating production line are :1 gravure plate automatic transport driving ;2 gravure plate installation platform ;3 gravure plate copper plating cleaning machine ;4 gravure plate alkali copper plating machine ;5 gravure plate acid copper plating machine ;6 hanger (gravure plate clamping tooling).
Specific equipment name and technical parameters of copper plating production line:：
|
Serial number |
Name of equipment |
Purpose or technical parameters |
|
1 |
Auto-loading table
|
Used for loading and unloading process of cylinder hanger; |
|
2 |
Copper Cleaning Machine |
For cylinder before copper plating cleaning process; |
|
3 |
Alkali copper machine |
Used in alkaline copper plating process; current density :1.5 A /dm², plating efficiency :≈0.1 um/min; |
|
4 |
Copper Acid Machine |
Used in copper plating process; current density :20 A /dm², plating efficiency :≈2.5 um/min; |
|
5 |
Driving |
Transport switching for each process; |
|
6 |
Suspension |
clamping tooling for plate roll; |
|
7 |
Hanger storage station |
for free hanger storage. |
Gravure chrome plating production line is used for chrome plating process after the completion of gravure electronic engraving process. the main components of chrome plating production line are :1 gravure automatic transport driving ;2 gravure installation platform ;3 gravure chrome plating cleaning machine ;4 gravure chrome plating machine ;5 hanger (gravure clamping transport tooling).
Specific equipment name and technical parameters of chrome plating production line:
|
Serial number |
Name of equipment |
Purpose or technical parameters |
|
1 |
Auto-loading table |
Used for loading and unloading process of plate roller hanger; |
|
2 |
Chrome cleaning machine |
For cylinder before chrome plating cleaning process; |
|
3 |
Chromium plating machine |
Used in chrome plating process; current density :55 A /dm², plating efficiency :≈0.5 um/min; |
|
4 |
Driving |
Transport switching for each process; |
|
5 |
Suspension |
clamping tooling for plate roll; |
|
6 |
Hanger storage station |
for free hanger storage. |
The gravure electroplating production line can customize the processing range according to the customer’s production demand and product structure, and the number of electroplating slots in each production line, so as to maximize the production capacity and improve the production efficiency.
Examples of model presentation methods and processing ranges:
|
Model |
Machinable Roll Length Range (mm) |
Machinable Roll Diameter Range (mm) |
|
DYAP-( Length)*(Diameter) |
1100-2500 |
100-600 |
